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Emergency Gear Replacement for Ohio Manufacturers

Manufacturing is a big component of the economy in Ohio and ranks third in the nation. In fact, Ohio manufacturers employ over 680,000 workers producing representing nearly one-fifth of the state’s economic output, according to the U.S. Bureau of Economic Analysis and the U.S. Census Bureau. The reports also indicate that some 13,045 manufacturing companies were located in Ohio in 2012. Some of the products that are made in Ohio include chemical products, aerospace and transportation equipment, motor vehicles and parts and plastic and rubber products, to name a few.

And our emergency gear replacement service is helping to keep Ohio’s economy moving by reducing production delays when a machine is down for service. When an Ohio manufacturer needs an emergency gear replacement they can count on Riverside Spline and Gear Manufacturing to fabricate an identical gear in a timely manner.

Some of the cities we serve in Ohio include:

  • Columbus
  • Cleveland
  • Cincinnati
  • Toledo
  • Akron
  • Dayton
  • Parma
  • Canton
  • Youngstown
  • Lorain

Materials Inventory

We have a complete stock of steel alloy materials on hand in a variety of grades from hardening alloys to carburizing that can meet the specs of any emergency gear replacement for manufacturers in Ohio. This allows us to begin the gear manufacturing process the same day a breakdown service order is received.

Gear Manufacturing

During the gear manufacturing process, the steel blanks make their way through our 100,000 square foot facility making pit stops at various sophisticated machinery before being sent for quality control and final assembly.  Our in-house hobbing center features automated CNC hobbing equipment and manual machines that are used to cut the length and diameter of a gear to spec. The a milling center is where skilled machinists use 2 Fadal CNC mills and other manual mills that are custom programmed for each type of gear. /

Precision Grinding

Perhaps the most important part of the gear manufacturing process is precision grinding. This assures that your emergency gear replacement will work properly when installed on the machine. Here we have 2 Blanchard 42”Grinders, 4 ID grinders, 6 OD grinders, and several surface grinders that are used for cylindrical, bore and face grinding of the gear to meet AGMA Q15, DIN 2 and AGMA A2 requirements.

Assembly

We assemble emergency gear replacements on shafts and pinions before it receives the final tooth grinding to ensure the pitch cylinder is properly balanced on the axis and eliminate any wobbling issues.

Ohio manufacturers can minimize downtime with our emergency gear replacement breakdown service. Contact us at (810) 765-8302 for a free estimate today!